Composite Beam Prefabricated Steel Bridges Truss Bridge Light Weight

Composite beam bridge Description:

Composite beam bridge, it refers to a composite structural beam bridge which combines steel members such as steel plate beams, steel box beams, steel truss beams and reinforced concrete members to work together by using shear connectors.

The composite beam bridge is also a kind of assembled bridge span structure, which separates the beam rib part of the bridge from the bridge panel (wing plate) through the longitudinal horizontal joint, so that the overall section of the single beam becomes the combined section of the plate and the rib. During construction, beam ribs are first erected, prefabricated panels are installed (sometimes with slightly bent panels to save steel bars), and finally a portion of concrete is cast in place within the joints or along with the panels to make the structure a whole. Therefore, the composite beams are stressed in stages. The increase of the amount of concrete in beam ribs leads to the unfavorable increase of dead load.

Below picture shows the comparison of stress graphs between the prefabricated T-beam and the composite beam at two stages: permanent action Mg and variable action Mp.

According to the materials used in the plates and ribs of the composite beams, the composite beams are divided into concrete composite beams and steel-concrete composite beams. The composite concrete beams are integrated by casting concrete in situ in the joints or together with the precast slab of the bridge floor. Steel-concrete composite beams are made of steel beams in the beam ribs and reinforced concrete slabs in the bridge panels, which are combined with each other through shear keys (also known as connectors) to participate in the structural force.

2. Structural characteristics of composite beam bridge

The section is a combination section.

The section stiffness increases to reduce the quantity of steel.

Under the action of live load, the noise is less than that of all steel beam bridge.

Easy to adjust slope and external superelevation.

Adopt short section steel, such as channel steel, angle steel.

Flexible shear transfer

Diagonal reinforcement, if reliable, can also be used in other forms such as capped bolts.

The shear transfer shall be welded to the upper flange of the steel beam and welded to the steel bar of the bridge panel.

The structural form of composite beam bridge:

Composite plate girder bridge

For medium and small span composite girder Bridges, in order to reduce the production and installation costs, it usually use steel beams with I-section which also known as composite plate girder bridges.

The steel beams of composite plate girder bridges can be made of rolled section steel or welded steel beams.

It can adopt an asymmetric steel beam section to reduce the size of the upper steel beam flange attached to the concrete bridge panel.

Composite box girder bridge

The box-type composite beam bridge has higher torsional rigidity and more stability than the I-section composite bridge.

Increase the crossing capacity, solve the problem of insufficient clearance under the bridge and avoid the interruption of traffic during construction.

Before concreting the bridge floor, concrete can be poured over the steel box girder bottom plate in the negative bending moment zone, which can not only play the role of compressive resistance, but also improve the stability of the steel box girder bottom plate and web plate.

Composite rigid frame bridge

Steel-concrete composite beams are consolidated with concrete piers or composite piers. Reduce the load of bridge floor system and reduce the use of support.

The key problem to be solved in the design and construction is to ensure that the load of the bridge floor can be effectively transferred to the pier namely the structure of the beam-squat joint.

Steel-concrete composite beam bridge is a new type of bridge structure developed on the basis of steel structure beam bridge and concrete structure beam bridge.

The main components such as beam ribs usually adopt steel structure, the bridge panel or flange plate adopt concrete structure, and the shear connector between steel and concrete adopt shear connectors to a whole, to make the two structures are jointly stressed.

The combination of the two materials can avoid their respective shortcomings, give full play to the advantages of the two materials, and form a structural form with high strength, high stiffness and good ductility. Compared with the simple concrete beam, it can reduce the section size of the component and the dead load of the structure can be reduced and alleviated the earthquake action.

Compared with the simple steel beam, it can reduce the use of the amount of steel, save the painting cost of the steel structure, reduce the noise pollution of the steel bridge, and increase the stiffness, stability and integrity of the structure.

Steel beams are mainly subjected to tension in composite beams. For small and medium span steel-concrete composite beam bridges, steel plates are generally welded into I-shaped (I-shaped) steel beams.

For steel-concrete composite beam bridges with large span, the cross-section form of closed or open steel box girder is mostly used, so it is also called box composite beam. Box-shaped composite beams have high torsional stiffness, which is especially suitable for curved bridges, and most of them are designed as continuous structures in the direction of the bridge.

Reinforced concrete bridge panels supported by steel beams, in addition to the longitudinal bending moment shared by the upper flange of the composite beam and the steel beam. 

The bridge panel usually adopt two forms of cast-in-place concrete slabs and precast concrete slabs, and the bottom surface of the bridge panel can be designed in a straight or curved shape.

The shear key on the top surface of the flange plate on the steel beam is the basis for the joint operation of the steel beam and the concrete bridge panel. The main function of the shear bond is to withstand the longitudinal shear force on the interface between the steel beam and the concrete bridge panel, and resist the relative slip. There are many kinds of shear keys used in composite beams.

Composite truss bridge

Steel truss is used instead of solid steel beam and combined with concrete bridge panel.

It has better permeability and aesthetics.

The beam height is usually larger than that of the solid belly beam bridge, and the design of the joint is more complicated, especially the high requirement for the construction of the joint connecting the bridge panel and the web plate.

Calculation characteristics of composite beams:

Scaffold construction: The overall section of the superimposed beam bears all the loads, and the section stress should be calculated according to the overall section of the superimposed beam.

Direct use of steel beams to support formwork and concrete.

In the first stage, the first part of the dead load (including steel beams, formwork, concrete and their construction equipment weight) is borne only by steel beams.

In the second stage, the second part of the dead load (including the bridge deck pavement layer, waterproof layer, road surface) and the live load are borne by the overall section composed of reinforced concrete slabs and steel beams, and finally superimposed to check the strength of the composite beam section.

Application of composite beam bridge: Highway bridge and railway bridge.

Highway Bridges: Composite beam bridges are widely used in the construction of highway bridges.

Railway Bridges: Composite beam bridges find applications in railway bridge construction.

Pedestrian Bridges: Composite beam bridges are commonly employed in the construction of pedestrian bridges.

Advantages of composite beam bridge:

Convenient for construction. Because of the strength of steel rod, light weight, easy to set up.

Alleviate the dead load. Compared with concrete bridges, the dead load is light, which is especially important for long-span beam Bridges, which can reduce the proportion of dead load and reduce the requirements on the lower structure and foundation.

Improve performance. By steel tensile, concrete compressive, give full play to the performance of the material. When concrete filled steel tube is used, the hoop effect of steel tube on concrete can be used.

Save cost. In long-span Bridges, it is a little more obvious.

Cost Efficiency: Composite beam bridges can offer cost savings in terms of materials, construction, and maintenance. The lightweight design reduces the amount of steel and concrete required, leading to lower material costs. Additionally, the construction process can be faster and more efficient, resulting in reduced labor and equipment expenses. Furthermore, the low-maintenance nature of composite bridges can lead to long-term cost savings.

Rapid Construction

Durable and Resilient

Design Flexibility

Application of composite beam bridge:

Highway bridge and railway bridge.

Highway Bridges: Composite beam bridges are widely used in the construction of highway bridges.

Railway Bridges: Composite beam bridges find applications in railway bridge construction.

Pedestrian Bridges: Composite beam bridges are commonly employed in the construction of pedestrian bridges.

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